Checklist template

Lumber yard and building materials operations

A ready-to-use checklist with 107 items in 6 sections, covering Receiving, Storage and stacking, Loading, Cutting services, Inventory, Housekeeping. Use it as-is in InspectLoop, or adapt it to your own standards in minutes.

  • 6 Sections
  • 107 Items
  • 89 Yes / No checks
  • 6 Scored ratings
  • 119 Points

Use this template How audits work

1. Receiving 18 items

  1. Inbound lumber and panel trucks are booked into receiving windows listed at the yard office Yes / No 1 pt
  2. The bundle or piece tally of each lumber load is checked against the packing list before the driver leaves Yes / No 1 pt
  3. Grade stamps on boards sampled from the latest load match the grade on the purchase order Yes / No 1 pt
  4. Lengths printed on the end tags of received units match the purchase order Yes / No 1 pt
  5. Torn or missing wrap on kiln-dried units is written on the delivery receipt before it is signed Yes / No 1 pt
  6. A working moisture meter is kept at receiving for kiln-dried framing lumber Yes / No 1 pt
  7. Treated lumber units carry end tags showing whether they are rated for ground contact or above-ground use Yes / No 1 pt
  8. Drywall sheets with broken corners or crushed edges are counted at the truck and claimed Yes / No 1 pt
  9. Hardened or torn bags of cement and concrete mix are refused at the truck Yes / No 1 pt
  10. I-joist bundles are unloaded and set down upright (on edge), as the manufacturer's handling label instructs Yes / No 1 pt
  11. Shortages and damage are claimed with the vendor within the vendor's claim deadline Yes / No 1 pt
  12. Loads are received in the inventory system on the day they are unloaded Yes / No 1 pt
  13. Each received unit is marked with its received date before it is put away Yes / No 1 pt
  14. Vendor trucks are unloaded in a marked receiving zone, not in the customer loading lanes Yes / No 1 pt
  15. Moisture reading of a kiln-dried stud sampled from the latest delivery (%) Number
  16. Inbound loads unloaded but not yet put away at the time of the visit Number
  17. Date of the latest inbound lumber delivery Date
  18. Receiving checks on lumber and building materials Rating
    • Counted, graded and entered the same day 5 pts
    • Counted but not inspected 3 pts
    • Signed for without checking 1 pt

2. Storage and stacking 18 items

  1. The bottom unit of every lumber stack sits on bunks at least 4 in (10 cm) off the ground Yes / No 1 pt
  2. Bunks between stacked units are lined up one above the other Yes / No 1 pt
  3. Stacks are no higher than the height limit posted for the bay Yes / No 1 pt
  4. Each bay or cantilever arm is labeled with the product, dimension and length it holds Yes / No 1 pt
  5. Each bay holds one length of a given dimension, with no lengths mixed in a unit Yes / No 1 pt
  6. Kiln-dried framing lumber and finish boards are stored under a roof Yes / No 1 pt
  7. Plywood and OSB are stored flat on at least three bunks so the sheets do not sag Yes / No 1 pt
  8. Drywall is stored flat, indoors, and away from open bay doors Yes / No 1 pt
  9. Top units stored in the open are covered with a top wrap or tarp Yes / No 1 pt
  10. Treated lumber is stored in its own bays, apart from untreated lumber Yes / No 1 pt
  11. Cement, mortar and concrete mix are stored on pallets under cover Yes / No 1 pt
  12. Moldings and trim are racked by profile and supported along their length so they do not bow Yes / No 1 pt
  13. Open units are kept stacked square, with no boards hanging over the side of the stack Yes / No 1 pt
  14. Rebar and steel studs are racked off the ground and sorted by size Yes / No 1 pt
  15. Shingle pallets are stored flat and stacked no higher than the manufacturer's limit printed on the wrap Yes / No 1 pt
  16. Insulation bundles are stored under cover with their packaging intact Yes / No 1 pt
  17. Units are positioned so the oldest received date is picked first Yes / No 1 pt
  18. Condition of lumber stacks in the yard Rating
    • Square, covered and labeled 5 pts
    • Some leaning or uncovered units 3 pts
    • Unstable or weather-damaged stacks 1 pt

3. Loading 18 items

  1. Customer loading lanes are marked on the ground and free of stored product Yes / No 1 pt
  2. Customers entering the yard are greeted within the time set by company policy Yes / No 1 pt
  3. The yard employee reads the customer's pick ticket or receipt before pulling any material Yes / No 1 pt
  4. The loaded pieces are counted with the customer before the vehicle leaves the loading lane Yes / No 1 pt
  5. Long loads are centered on the vehicle, with the heaviest pieces at the bottom Yes / No 1 pt
  6. A change of length or grade is approved at the sales counter and the ticket is corrected before loading Yes / No 1 pt
  7. Boards set aside by a customer while selecting are restacked on the unit before the next customer is served Yes / No 1 pt
  8. Twine and red flags are available at the loading lane for customers to secure their load Yes / No 1 pt
  9. A red flag is tied to any load that overhangs the rear of the customer's vehicle Yes / No 1 pt
  10. Customers are shown how to tie down a load that travels on a roof rack or in an open trunk Yes / No 1 pt
  11. Delivery trucks are loaded in reverse order of their stops Yes / No 1 pt
  12. Sheet goods on delivery trucks lie flat and are supported along their full length Yes / No 1 pt
  13. Corner protectors are placed under the straps on drywall and finish lumber Yes / No 1 pt
  14. Each delivery load is photographed after strapping and before it leaves the yard Yes / No 1 pt
  15. Drywall and sheet goods are loaded with a forklift or by two employees, not dragged off the stack Yes / No 1 pt
  16. Customers waiting to be loaded at the time of the visit Number
  17. Minutes from ticket shown to loading finished for one customer observed Number
  18. Loading service observed in the yard Rating
    • Prompt, counted and ticket initialed 5 pts
    • Loaded correctly but slow or not counted 3 pts
    • Customer left to load alone or errors seen 1 pt

4. Cutting services 16 items

  1. Cutting prices and the number of free cuts are posted at the saw Yes / No 1 pt
  2. The limits of the service (no precision cuts, minimum piece size, materials not cut) are posted at the saw Yes / No 1 pt
  3. The employee writes down the cut list and confirms it with the customer before the first cut Yes / No 1 pt
  4. A test cut on the panel saw measured within 1/8 in (3 mm) of the dimension requested Yes / No 1 pt
  5. The test cut showed no burn marks and no torn face veneer Yes / No 1 pt
  6. A spare blade for the panel saw is on hand Yes / No 1 pt
  7. The fence of the crosscut saw is square to the blade when checked with a framing square Yes / No 1 pt
  8. Paid cuts are written on the ticket and charged at the posted price Yes / No 1 pt
  9. Offcuts left behind by customers go to the scrap bin, not back onto the units Yes / No 1 pt
  10. The dust collector is connected to the saw and its bag or bin is less than three-quarters full Yes / No 1 pt
  11. The names of the employees trained to run each saw are posted at the saw Yes / No 1 pt
  12. Customers are kept out of the saw area by a chain or a painted line Yes / No 1 pt
  13. Material cut to the wrong size by an employee is recorded as known loss or marked down Yes / No 1 pt
  14. Date of the last blade change on the panel saw Date
  15. Customers waiting for a cut at the time of the visit Number
  16. Cutting service Rating
    • Accurate cuts, clean edges, charged as posted 5 pts
    • Usable cuts but dull blade or charges missed 3 pts
    • Saw out of service or cuts inaccurate 1 pt

5. Inventory 19 items

  1. Lumber and panel products are cycle counted on the company schedule Yes / No 1 pt
  2. Date of the last cycle count of the yard Date
  3. A count of 5 yard products during the visit matched the system on-hand within the company tolerance Yes / No 1 pt
  4. Products of the 5 counted that differed from the system on-hand Number
  5. The remaining piece count is written on each unit that has been opened Yes / No 1 pt
  6. Only one unit of each product and length is open at a time Yes / No 1 pt
  7. Warped, split and wane-edged boards are pulled from open units at least weekly Yes / No 1 pt
  8. Cull lumber is paint-marked on the end so it cannot be returned at full price Yes / No 1 pt
  9. Cull lumber is sold from one signed cull area Yes / No 1 pt
  10. Products sold by the piece, by the unit or by the linear foot are set up in the system with the unit of measure used on the ticket Yes / No 1 pt
  11. Negative on-hand quantities for yard products are reviewed and corrected weekly Yes / No 1 pt
  12. Studs, 2x4 and 2x6 framing lengths and 4x8 sheathing are all in stock at the time of the visit Yes / No 1 pt
  13. Yard products out of stock at the time of the visit Number
  14. Random-length boards are tallied by length on the sales ticket Yes / No 1 pt
  15. Broken drywall and burst bags are recorded as known loss on the day they are found Yes / No 1 pt
  16. Each product stored in more than one yard location has every location listed in the system Yes / No 1 pt
  17. Discontinued yard products are flagged in the system and sold down from one location Yes / No 1 pt
  18. Reorder points for framing lumber were reviewed before the start of the building season Yes / No 1 pt
  19. Accuracy of yard inventory Rating
    • Counts match and culls are recorded 5 pts
    • Some variances or unrecorded culls 3 pts
    • Counts unreliable 1 pt

6. Housekeeping 18 items

  1. Drive lanes are free of cut banding, stickers and broken boards Yes / No 1 pt
  2. Cut steel and plastic banding is put in a banding bin, not left on the ground Yes / No 1 pt
  3. Spare bunks and stickers are kept in a designated rack or crib Yes / No 1 pt
  4. Empty pallets are stacked in one marked place for return Yes / No 1 pt
  5. Used lumber wrap is in the dumpster or baler, not loose in the yard Yes / No 1 pt
  6. Drive lanes have no potholes deep enough to tip a loaded forklift or cart Yes / No 1 pt
  7. Yard drains are clear and no water is standing under the stacks Yes / No 1 pt
  8. Lights work in each covered bay and shed Yes / No 1 pt
  9. Bay signs can be read from the drive lane Yes / No 1 pt
  10. Drive lanes and loading lanes are cleared of snow and ice before the yard opens Yes / No 1 pt
  11. Sawdust around the saws is swept up at least once a day Yes / No 1 pt
  12. Spilled cement and gravel from burst bags have been cleaned up Yes / No 1 pt
  13. Pick tickets and delivery receipts in the yard office are filed by date Yes / No 1 pt
  14. Weeds and brush are cut back along the fence line and around the stacks Yes / No 1 pt
  15. The dumpster is not overflowing and its enclosure is closed Yes / No 1 pt
  16. Name of the yard foreman or manager on duty Short text
  17. Overall operation of the lumber yard Rating
    • Strong 5 pts
    • Acceptable 3 pts
    • Weak 1 pt
  18. Corrective actions required Comments

Brand standards

At every site, every time